Europe 2022

The city of Cheese and Prosciutto-Parma!

8/7 – 8/9. I’d be remiss if I told you we did not have any other adventures. What’s a trip without a challenge? We took a taxi to the train station in Bologna with plenty of time to get on the train. We checked the board and our train was on Binari 1 (track 1) arriving at 12:18pm. Jim received a notice on his cell that the train was late but still on track 1. He kept checking the board and no change on the line. Time goes by and guess what? The train was definitely on a different track and we saw it come in so we went flying down the stairs (you have to go down and cross under the tracks), across and up the stairs only to see the train pulling away. Back to the main area of the station to see when the next train was to leave for Parma. Thankfully it was only a 15 minute wait and we did not have to change tracks so we were good.

We arrived in Parma about an hour later and took a taxi to our apartment. We were a little early so Jim texted the apartment folks to let them know we were in the area. Didn’t hear from them so we walked around some and since it was Sunday, nothing was open. Parma was not crowded and it wasn’t quite as hot so we found a spot to sit outside and the grocery store was open so we went to it to find something to eat. Managed to get a few things for a sandwich and that was our lunch. We sat outside until 3pm when we were to check into our apartment. The apartment was a B&B and located in an office building. Never heard anything from the folks who managed it so I told Jim, let’s just walk across the road and see if we can get a room at that hotel. We went to the hotel and it was stunning. This place had so much character and was beautiful. We went to the desk and explained our situation and they could not believe what happened but they had 2 rooms available so one for us and one for Michele. This worked and again it was nice and quiet! We unloaded our bags and relaxed for a while then went out to see if we could find a restaurant that was open. We found a street with a lot of restaurants with outdoor covered seating so we sat down and had a meal while people watching. Michele was in heaven because so many folks were walking dogs and I honestly thought she was going to jump out of her chair and go play with them. She found one that reminded her of one of the dogs from PAWS and she was so happy. In case I didn’t mention this earlier in the trip, there are many dogs in Italy and they are either on a leash or walking with their human, well behaved, not barking and enjoying life. The people obviously loved their dogs both large and small. I saw so many pocket puppies and oh were they ever cute and some very nicely dressed – yes, they had little outfits on and pranced around like little queens or princes!

We then walked around to see more of Parma. It is a beautiful smaller city and we loved it. Of course we found another church, San Rocco, as well as the Duomo, just beautiful and very different yet again!

Pastel exteriors of buildings in Parma. Is this Rainbow Row from Charleston, SC?
Another Sforza building, this one in the Piazza Giuseppe Garibaldi
Heat, locals gone for summer vacation – Parma was empty, not even any tourists
Main altar in the Chiesa di San Rocco. Notice the bishops’ heads as candelabra!
One of several chapels in the Chiesa di San Rocco
Presentation of reduced dimension reproduction of walls with icons used to separate the nave from the sanctuary in many Eastern Rite churches on display in San Rocco.
Duomo of Parma, or Cattedrale di Santa Maria Assunta
Baptistry of Parma, to the right of the Duomo
Cathedral of Parma
Altar of the Cathedral of Parma
Organ pipes in the Duomo. Look at the detail though throughout the building. Unbelievable for a church built over 1,000 years ago.
Main entrance to the Cathedral of Parma
Another of the side chapels in the Cathedral of Parma

After a good night’s rest we were up and ready for our Parmesan Cheese and Prosciutto factories tour. Our guide, Alice Rossi, our tour guide in 2014, visited Atlanta in 2018 so we have become good friends. I knew Michele was going to be in cheese heaven when Alice took us to a factory that is smaller and still run manually. The factory she took us to in 2014 was larger and more automated. This tour was especially nice because we learned more of how the cheese was made before all the automation.

When we arrived we put on our cover-alls so we could walk around the building. The minute you enter the cheese making area, the smell is wonderful. Watching the guys during the process is totally amazing and it is definitely hard work as you will see from the photos. Alice explained the entire process to us and we learned a lot from her. However, we did not write down all the steps or amounts, so please forgive that oversight but Alice can tell you! If you visit Parma or the Reggio-Emilio region. We highly recommend you contact Alice if you do go there. Whether you go on a tour or not, she is an excellent source of info and help for a visit to the Parma area: www.exploraemilia.com.

Check out the different stages of the cheese making process. It begins with gallons and gallons of milk brought in each morning and evening by local farmers. Milk is poured into those copper-lined vats you see in the photos. The vats are heated and after several hours, a big cheese ball forms on the bottom. Two batches of cheese are processed each and every day. Cows cannot stop giving and need to be milked and milk should not be wasted so it goes to the factory, even on Christmas.

The ball is formed and this fellow is pushing off some hanging tendrils and rotating the ball.
Two guys then come over, place the ball into a cheesecloth net and raise it up.
Splitting the big cheese ball into halves
The two cheese balls are lifted out of the vat to drain for a few minutes. The residual liquid is suctioned out and goes through a filter where the yeast is extracted for future use.
The ball is then rinsed off in that big bowl of water and placed inside the white plastic wrapper which is the first form for creating the wheel.
Weighing down the cheese ball to force out some of the liquid

After several hours, maybe even over night, the cheese is relocated into a perforated steel wrapping, the inside surface of which is impressed with the Parmigiano-Reggiano name all around the cheese wheel exterior. Other information is impressed onto the wheels but you’ll see that in a later photo. You can see the steel wraps below. You can also see the next step where the wheels are floated in a saline solution after being removed from the steel wrap. The wheels stay in the salt water tanks for up to a month but are flipped over every day. This is where the salt is absorbed by the cheese. Oh, those little blue marks on the top of the wheels indicate the actual number of the wheel and when it was formed – every single wheel has a different set of numbers. I think the ones we saw were something like 7/27 #1 or #2 or on up, meaning July 27th and wheel #1 or #2. Each wheel is tracked all the way to shipment.

Some rounds in the saline solution and others getting ready for the salt water dunking
Factory designator (2322), official seal certifying authenticity of the Parmigiano Reggiano wheel, when it was formed (May 2021), and the specific wheel number in the lower left. The darkened exterior comes from aging which you would expect in a one year old cheese.
These rounds are very fresh, July (LUGlio) 2022 and no official consortium stamp yet
The wheels are stacked on these racks of shelves for up to three years. That machine picks up the wheels, cleans off the shelves (mold, etc), rotates the wheel top to bottom and then replaces the wheel on the shelf.
Alice demonstsrates how the round is tested for quality. Hollow sound is NOT good.
When aging is finished (12, 24 or 36 months), the wheel is cut in half longitudinally as in the photo. The half-wheel then goes onto that machine on the far left where it is cut into triangle shapes according to the orders the factory has received for cheese.
Obviously all four of us enjoyed the tour but still, we would have loved to take a wheel home.

We were able to have a cheese tasting after the tour. We had a 12 mo., 24 mo. and 36 mo. piece that we were able to taste and boy were they melt in your mouth delicious!!! The 12 month was creamy and smooth with great flavors. The 24 mo. was a little more pungent and harder and is used to grate on your pasta. The 36 mo. was the strongest and the hardest and used in the stronger sauces such as bolognese. Each one was delicious.

Alice and Michele enjoyed the cheese tasting part of the tour!

Once we were finished here, we hopped in Alice’s car and headed to the prosciutto factory. The drive was in the country and absolutely beautiful with it’s rolling hills and landscapes of vineyards, rustic homes and olive trees. We also saw a few cows roaming around.

Castello di Torrechiara. Built in 1450, the castle has some amazing frescoes, particularly in the Sala della Sera or evening room. You cannot see them in this picture but above each of those upper windows is the winged symbol of the Sforza family, indicating once again, the wide influence of the Sforzas.

The prosciutto factory had strong aroma’s from the meat and if you are a vegetarian, you might not want to take this tour. Being an animal lover, it was a little tough for Michele but she got through it. Yes, we did have some prosciutto at lunch!

After being massaged in an automated machine, the legs are packed with salt, some of which you can see here.
After a few weeks, maybe longer, the legs are packed on their open ends with a fat compound which is applied by specially trained workers. Fat thickness varies with the section of the ham where it is applied which is where the expertise comes in. Talk about artisan or artignale, the lady left rear has been doing this job for 35 years. She rotates among 4 or 5 of the factories.

The process for curing the meats is very interesting but it takes time. The amount of prosciutto consumed in Italy and shipped to other countries is unbelievable. You can see just some of the prosciutti hanging while they age. As part of the official process for certification, windows are opened up to allow the air in this area to flow across the prosciutto (left) and culatello (right side.) That air curing is part of the official consortium certification requirement. The culatello is cut from the loin of the boar or pig hind leg and is aged in a beef or hog’s bladder to prevent contamination. You can see that the culatelli do not have the thick skin and fat surrounding the meat.

After our tour we went to a beautiful farm with a vineyard and the location was amazing. This was another Agriturismo farm where up to three rooms are made available to rent to tourists like at a B&B. This helps promote tourism, provides a little income to the farmer and provides an educational experience for the guests. At this place, the owner also manages a restaurant with most tables outside under a carport-like roof. Anyway, the view was gorgeous and the food was terrific. Our lunch was delicious and served with a wine varietal we had not experienced before.

The owner’s house.
Butternut squash ball in cheese sauce with wonderful balsamic vinegar (the very thick kind) on top!
Michele and I shared these two dishes.
Our final tiramisu in Italy.

On our way back to the car, we took some photos of the view and landscape at the vineyard. The owner just happened to be moving large boxes of grapes that had been picked and needed to be stored in a cooler place, out of the sun. In other words, being a farmer and not a restauranteur or hotel manager! I was lucky enough to capture a photo of his beautiful grapes!

Just harvested and waiting for shipment to the winery.
We come to the end of our four month journey with the Tuscan Hills as a backdrop.

We then headed back to the hotel where we relaxed before leaving Parma on Tuesday and heading to Malpensa Airport outside Milan for our journey back to the states on Wednesday morning.

Alice wishes us buon viaggio in Parma.

This was a trip of a lifetime, filled with great food, beautiful sights, wonderful people and time with our Italian family in Abruzzo, then with our children in northern Italy. It is always difficult to say “Arrivederci” to Italy. Leaving is always bittersweet. We hope you all enjoyed our blog.

Standard

3 thoughts on “The city of Cheese and Prosciutto-Parma!

  1. Your blog was amazing. And visiting Italy through this four month journey was the next best thing with the history, beautiful photos, yummy food, and stories. It brought back so many memories of my trips with you and it was wonderful to see the pictures of our relatives and their way of life. Thanks for sharing this very memorable journey with us! Now back to your life here without all that wonderful fresh food, much less walking and not many tourists. But back to your other routines, seeing your friends, and being in the same time zone as me!

  2. Juli Abbott says:

    The interior of the main cathedral is intense! Lots to look at.

    Thanks for the step-by-step walk-through of the cheese making and the prosciutto making. Very interesting.

    Thanks also for creating the blog and sharing your experiences. It was fun to follow along with you!

Comments are closed.